Common Industrial Metal Roof Maintenance Challenges And How To Solve Them

December 1, 2023

Common Industrial Metal Roof Maintenance Challenges And How To Solve Them

As metal roofs continue to gain popularity for their exceptional durability and energy-efficiency benefits, they also present unique maintenance challenges that demand the expertise of experienced professionals. Industrial metal roofing contractors play a pivotal role in maintaining the durability and longevity of metal roofs in various industrial settings.

In this blog post, we’ll delve into the typical industrial metal roof maintenance challenges that building owners and managers encounter and provide practical solutions to address them. Whether you’re a facility manager seeking guidance or a dedicated industrial metal roofing contractor, this blog will help you ensure that these remarkable roofing systems stand the test of time.

Rust Prevention And Treatment

Rust is one of the most persistent challenges in industrial metal roofing maintenance. It not only affects the aesthetics of your roof but can also compromise its structural integrity if left unaddressed. To tackle this issue effectively, start with regular inspections to spot any signs of rust early on. These inspections should cover visible areas and hidden spots where moisture can accumulate.

Once identified, rust can be treated by removing the affected areas with a wire brush or grinder and applying a rust-inhibiting primer and a protective coating. Regularly applying a suitable rust-resistant paint or coating as part of your maintenance routine is essential to prevent rust from returning and extend the lifespan of your industrial metal roof.

Sealant And Flashing Issues

Proper sealing and flashing are critical for maintaining the watertight integrity of your industrial metal roof. Over time, sealants can degrade, and flashing can develop cracks or gaps due to weather exposure and temperature fluctuations. To solve these issues, inspecting your roof’s sealant and flashing regularly is essential. If you notice gaps, cracks, or deterioration, immediately reseal or replace the affected areas.

Utilize high-quality sealants and flashing materials specifically designed for industrial metal roofing systems. Properly installed and maintained sealants and flashing will ensure that your roof remains resilient against water infiltration, helping to extend its lifespan and avoid costly water damage repairs.

Also Read: Preventative Maintenance: Extending The Life Of Your Metal Roof

Dealing With Ponding Water

Ponding water can persist on flat or low-slope industrial metal roofs. Accumulated water can lead to rust, corrosion, and even structural damage if not addressed promptly. To solve this issue, start by improving drainage on your roof. Ensure that drains and gutters are clear of debris and are functioning correctly.

Consider installing tapered insulation or regrading your roof to facilitate proper water runoff.

Additionally, regular inspections can help identify areas where water tends to pool. Address these areas by levelling the roof or installing crickets to divert water toward drains. Properly managing ponding water is crucial for maintaining your industrial metal roof’s structural integrity and longevity.

Snow And Ice Removal Strategies

Snow and ice buildup can pose significant challenges for industrial metal roof maintenance in regions with a cold winter season. The weight of accumulated snow and ice can stress the roof structure and potentially lead to leaks or damage. To address this issue, develop a proactive snow and ice removal strategy. Invest in roof heating systems or snow guards to prevent excessive accumulation.

Use appropriate tools and techniques to avoid damaging the roofing material when removal is necessary. Shovels with plastic blades are less likely to scratch or dent the metal surface. Regular monitoring and prompt removal during heavy snowfall events can help protect your industrial metal roof from winter-related issues.

Inspecting And Repairing Seams

Seams are critical areas in industrial metal roofing systems where two panels meet and are prone to wear and tear over time. Regularly inspecting and repairing seams is essential for maintaining the integrity of your roof. Use a sealant or adhesive compatible with your roofing material to seal any gaps or separations in the seams.

Pay special attention to seams around roof penetrations, such as vents and skylights, as these areas are more susceptible to leaks. Timely seam maintenance and repairs will help prevent water infiltration, extend the life of your industrial metal roof, and keep your facility protected.

About Stahl Roof Systems

Stahl Roof Systems is an Edmonton-based certified metal roofing company. Our metal roofing contractors are highly qualified, knowledgeable, and experienced in meeting your roofing needs. Stahl Roof Systems strives to provide the best customer service possible. Learn more about Stahl Roof Systems here.

Are you looking for expert metal roof contractors? Contact us today.